Automotive hemming

Hemming is a technology used in the automotive industry to join inner and outer closure panels together (hoods, doors, tailgates, etc.). It is the process of bending/folding the flange of the outer panel over the inner one. The accuracy of the operation significantly affects the appearance of the car’s outer surfaces and is therefore a critical factor in the final quality of a finished vehicle.

Hemming processes

Press hemming

Hemming presses are widely used in automotive manufacturing for the hemming of sheet-metal body components. The process uses traditional hydraulically operated ‘stamping presses’ to hem closure parts, and, being the last forming process in stamping, it largely determines the external quality of such automotive parts as doors, hoods, and trunk lids.

Hemming press features and benefits

Die storage systems
Fully automatic die-changing systems with parameters that change with each die
Pressing capacity typically 60 to 180 tons
Large panel-size capacity
More than one part can be produced on the same line
Electric hemmers do not need hydraulic oil, are quiet and eco-friendly

Hemming press limitations

Restricted to flat, uncomplicated panel profiles
High cost

Tabletop hemming

Tabletop hemming machines are utilized for the manufacture of medium to high production volumes, with the ability to achieve cycle times as low as 15 seconds.

Table top features and benefits

Optimum panel quality is guaranteed through the hemming principle of the closed-ring

Tabletop limitations

Dedicated to one panel
Relatively high cost
Cost lower than press hem, but higher than robot roller hem

Robot (roller hemming)

Robot hemming is utilized for the manufacture of Low to medium-production volumes. It uses a standard industrial robot integrated with a roller hemming head to provide a flexible method for forming closures. The flange of the outer panel is bent over the inner panel in progressive steps, by means of a roller-hemming head.

One advantage of this process is that it can use the robot-controlled hemming head to hem several different components within a single cell. Another is that minor changes or fluctuations in panel-hemming conditions can be quickly and cost-effectively accommodated. If equipped with a tool-changing system, the robot could serve a variety of additional functions within the same assembly cell, such as operating dispensing equipment for adhesives and sealants or carrying out panel manipulations, using a gripper unit.

Robot hemming features and benefits

The ideal solution for all volume production demands is via multiple robots and split operations
Overall quality is better than press or tabletop with MBE hemming technologies implemented
Flexibility:
- Robots can hem various panel shapes that press and tabletop can't achieve due to flange attack angles and physical accessibility
- Can perform panel shape changes via quick program changes, while saving the original programs for future recall
- Can perform other tasks by changing the hemming tool with another tool such as a dispensing nozzle
Low cost, simple, and quiet in operation when used with standard industrial robot
Reduced mechanical effort for tryout

References